Radix Electrosystems Private Limited
Navi Mumbai, Maharashtra
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Automation Projects

Of more than 200 executed system integration projects, we have hand-picked a selection for our customers to browse through. Our projects generally utilize the products manufactured by our sensors, instruments and gauges divisions, which keeps your cost low, allows a truly integrated implementation and the best of support during and post-implementation.

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Our client- a major manufacturer of pharmaceutical drugs, needed a Building Management System (BMS) to monitor and control the conditions of all areas of the facility. Adherence to strict conditions of the US FDA’s 21CFR Part11 within all units of the manufacturing facility is imperative in the production of pharmaceuticals drugs. Radix as manufacturers of sensors and as providers of SCADA solutions understood this need of our client and provided a turnkey solution.
The BMS monitored and controlled the Relative Humidity, Temperature and the Differential Pressure of all the major rooms of the plant. We provided Radix-make sensors and Hawkeyes, to monitor and display Relative Humidity, Temperature and Differential Pressure across all these units. The BMS also integrated utility equipment like Air Handling Units (AHUs).
Features: –
  • Comprehensive Integration of Radix sensors, Valve and Damper Actuators, DDCs, Hawkeyes, VFDs and SCADA.
  • Real time clock based ON-OFF scheduler for 10 air-handling units (AHUs).
  • Individual and group data and trends for all instruments.
  • Provision to set real time clock in room display units (Hawkeye).
  • Mimic for users to identify instruments and respond quickly.
  • 21 CFR compliant SCADA.
  • AHU Speed Control based on Air Velocity in Supply Air Duct.
  • Relative Humidity and Temperature control by controlling opening and closing of Chilled and Hot Water Valves.
  • DP Control in rooms by opening or closing of Dampers.
  • VFD Communication on Modbus.
  • On / Off sequence of AHUs for maintaining DPs of critical areas.
  • An AHU summary screen for quick overview of all the AHUs data.

Additional Information:
  • Item Code: BMSP
  • Minimum Order Quantity: 1 Piece(s)
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Our customer had a newly-constructed greenhouse (plant growth chamber) which required controlled temperature and humidity for optimal plant growth. The customer desired to measure these parameters and control them with standard greenhouse machinery.
To monitor these conditions, vital for plant growth, Radix placed temperature and relative humidity sensors inside and outside of our customer’s plant growth chamber. These sensors were connected to a PLC which displayed parameters on an HMI and allowed operators to set necessary limits.
Because control of relative humidity and temperature must be continuous, Radix built a 2-layer failsafe scheme to give operators hard-wired manual control of the plant growth chamber in case of PLC failure.

Radix connected the operation of heaters, water pumps, hot and cold air fans, screens and vents to a system that allowed temperature and humidity to be controlled automatically or manually by operators

After successful automation of one plant growth chamber, the customer had Radix integrate two more for a total of 3.

Additional Information:
  • Item Code: GHM
  • Minimum Order Quantity: 1 Piece(s)
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In a continuous production line of a manufacturing company, the finished products were having three different barcodes for three different parts of a single product. These barcodes were stuck to their respective parts. Accordingly the log sheets were prepared manually for recording the barcode identification for each product. This was time consuming process and was manpower intensive.
Radix has provided the barcode scanning and logging system and provided the desired reports in excel format so as to avoid any manual data entries. The automated system was operated by a single operator with ease without altering the total cycle time of 15 sec per product.
Radix provided an automation system which allows the operator to set the starting character & the length (no. of characters) of the barcode. This gives the flexibility to extract the desired information from the scanned barcode.

Additional Information:
  • Item Code: BSLS
  • Minimum Order Quantity: 1 Piece(s)
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Our client has a large warehouse with 18movable racks used for storage of finished goods.
For quality of the stored goods, as well as regulatory purposes, it is required to measure and record the humidity and temperature at several points on each of the racks.
The customer required continuous datalogging of the RH+T on a central server running a 21 CFR Part 11 compliant SCADA software, the calculation and display of the Mean Kinetic Temperature and an Industrial PC (IPC) on the shopfloor to permit local SCADA operation.
Radix provided a turnkey solution, including installation, cable laying, etc.  As manufacturers of the RH+T transmitters, the Automation System (including SCADA) as well as the control panel, Radix provided cost-effective and a highly integrated solution

Additional Information:
  • Item Code: WEMS
  • Minimum Order Quantity: 1 Piece(s)
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Our client is a major international pharmaceutical drugs manufacturer, with several manufacturing facilities located across India.In one of their facility they require an equipment monitoring solution in their production unit.
They have various dryers and roaster units installed in their production department and desire to monitor temperature and vacuum to maintain the temperature as per the recipe.
Features
  • Comprehensive Integration of Radix Temperature transmitter, Vacuum Transmitter
  • 21 CFR compliant SCADA.
  • Individual and group data and trends for all instruments.
  • Low set point & Soft Alarms for High
  • Data-logging start stop function

Additional Information:
  • Item Code: PAEM
  • Minimum Order Quantity: 1 Piece(s)
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Client required automation of a material handling unit comprising of 6 conveyors. Manual operation was resulting in loss of production and time as well as making it difficult to conduct root cause analyses when troubleshooting. Automation of the conveyors had to allow sequential operation of the conveyors such that material flow was stable without any backlogs or blockages.
Radix provided a single control system allowing sequential and individual ON-OFF control of the conveyors. By replacing the old relay panel with a PLC system, we provided a low maintenance solution that was easily integrated in their present set up.
Features
  • Automatic Sequential startup and shutdown operation of conveyors.
  • Manual mode override control function.
  • Mimic panel showing status of all conveyor functions.
  • Less maintenance as old relay logic control was replaced with PLC system.
  • Zero speed detection and trip control.

Additional Information:
  • Item Code: AMHS
  • Minimum Order Quantity: 1 Piece(s)
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Our client- a USFDA approved manufacturer of pharmaceutical drugs, needed a SCADA system to log the process data from all the manufacturing machines like Blender, Coater, Granulator, Compressor, Roll compactor and Water System.

Keeping adherence to strict conditions of the US FDA’s 21CFR Part11 with respect to data integrity and system qualification is imperative in the production of pharmaceuticals drugs.
Radix offered a complete SCADA solution wherein which the client can log data of the mentioned machines to the control room. Different people in departments like Production, QA, Engineering were given rights to monitor, print different machines and process data from their respective locations.

The highlights of the system were
  • Real time monitoring of machine condition including mimics
  • Facility to monitor machines from remote locations
  • Automatic generation of Process reports as per desired formats of batch manufacturing records
  • Ability to superimpose environmental data ( Rh, temperature, DP) with process data.
  • Historical data analysis for quality related and investigation and efficiency improvements
  • Standardised data bus for connecting to different makes of PLCs and machines

Additional Information:
  • Item Code: EBR
  • Minimum Order Quantity: 1 Piece(s)
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This is a simple yet effective system by which the fitness certificate for the heavy vehicle is issued.
Here the speed of the vehicle is measured by a proximity sensor installed near the roller eventually rotated by the vehicle. This is a batch type system where depending upon the log interval & no of logs the various test were performed depending upon the vehicle type.
Features
  • Low cost speed governing system with minimal hardware
  • Duplicate batch no. indication/notification
  • Batch wise PDF & Excel reports
  • User friendly and easy to operate

Additional Information:
  • Item Code: VSGS
  • Minimum Order Quantity: 1 Piece(s)
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One of the major industrial grade cutting tools manufacturer company required a testing system by which the life of blade can be determined. The blade is used for cutting the bricks in a series of several cycles. Because of the ageing effect, the power required for cutting the bricks increases over a period of time. With this information the life of blade is determined & mentioned on their respective product.
Radix has provided the automation for this system such that the tests can be performed on the shop floor & doing so the parameters like current (I), voltage (V), Power (P) are being monitored and logged in the SCADA system at very high sampling rate. This logged data is then represented in a graphical format for the user to determine the life of blade under test.
Shop floor consisted of 10 testing stations where our system has been installed.
High speed analog input sampling & datalogging (10 stations in 200 ms)Radix make Analog & Digital input module - Model No. SCM201Remote Logging Start/Stop operations from each stationAutomatic updation of cycle number based on set current limitBatch wise Excel reports for analysis of dataEasy to use Scada system
Details: In the blade ageing test system, the blade is used to cut several bricks for certain duration and based on the power drawn by the machine the life of the blade is determined.
Radix has provided two types of panels ( Single phase-230V AC and 3 Phase 440V AC) depending on the types of the machines used for various cutting applications. In total there were 10 such stations where testing is carried out simultaneously.
Radix provided a Analog Input and Digital module SCM201 installed in each of the control panel. A centralised Elipse scada system is installed which collects data from each of these 10 station & logs the data as an independent system for further analysis. Excel reports were made available for the analysis of the logged data.

Additional Information:
  • Item Code: BATS
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Approx. Rs 20,000 / Unit
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Our client, an OEM of machinery for the adhesive manufacturing industry, needed a low-cost automation solution to accurately cut adhesive tape and increase the production rate of a slicing machine.
The adhesive tape in its raw form is a long wrapped piece, which needs to be cut into standardized lengths. Manually performing this operation requires constant vigil of the operator, even more so if there are multiple standard lengths to be cut in a single pass of the slicing machine. Manual operation leads to errors and a slower rate of production.
Radix provided an automated solution for the slicing machine incorporating features to cut multiple standard lengths and an easy-to-comprehend interface for the convenience of the operator. The system was servo-based with Delta Servo, PLC and HMI.
A slicing machine is used to cut raw adhesive tape into standardized cut lengths. Our client required automation to cut tape into standardized lengths as well as easily change the standard length of the cut.
The automation system had to be incorporated within the compact spacing of the slicing machine. Radix provided a Delta-make servo based system with PLC.
With the PLC based system provided by us, the slicing machine cutting lengths, number of cuts and machine speed can be set by the operator. After this, the machine performs the cutting with minimum supervision and error. Provision is made to change the cutting lengths in the same pass thereby saving time and material. The servo-based system allowed smooth and quick speed transitions.
For operator convenience, the HMI was designed with a mimic to show the machine status. This HMI interface allowed the operator to quickly input settings like Chuck ON/OFF, Automatic, Manual, Start, Home operation (i.e. start from the beginning) and more.
The overall solution resulted it much higher production and overall improvement in the quality of the cut.
PLC and Servo-based system for faster and accurate outputTouch Screen HMI for change of value for cuts and sizeEasy and operator-friendly systemLow cost automation solutionIncreased production throughput
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Our client required automation of a compactor machine which is used for compressing soil used in the construction of roads. The compression of soil is an accurate process where the number of strokes and the stroke lengths had to be precise so that the hammer compresses the soil to the desired amount.
Radix provided an automation system which allows the operator to set the number of hammer strokes as per the requirement. Post automation the machine could be stopped at any point and the soil can be checked for compactness. Our solution is designed as per customer requirement to meet the Australian and New Zealand standard of testing soil compaction and density test.
The compactor machine system comprised of a main motor for hammer action, motor for adjusting hammer position and a solenoid valve for adjusting hammer height. Depending on the requirement of the standards, hammer height can be selected prior to operation. However the system was manually operated. The machine also could be paused in between a cycle to check for compactness of the soil.
Radix solution involved PLC with 8 digital inputs and 4 digital outputs. The PLC offered an automated solution for the operator as now standards could be set instructing the machine as to the number of hammer strokes to take. The system updated the operator as to how many strokes have been taken thereby making the operator aware of the status of the soil compactness.
Soil compactness could also be checked in between a process by pausing the machine. The automation provided up to 3 standards settable by the operator saving time in case of set up change.
A Delta make HMI with keypad was used for data entry and other operation.
The entire automation system was compact and integrated within the constraints of the machine. Despite the compactness the functionality was not limited as the machine now met the Australian and New Zealand Standard of testing soil compaction and density test.
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Radix Electrosystems Private Limited

Poorva Khandekar (Engineer- Sales)
Radix Automation Centre, EL135/136/137, T. T. C. Industrial Area M. I. D. C., Mahape
Navi Mumbai - 400053
Maharashtra, India
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